CAN Newsletter December 2011

Focus on energy efficiency

Partial networking reduces carbon dioxide emissions

The automotive industry is under pressure. The CO2 emission generated by cars shall be reduced. In ­Europe, Euro 6 regulations will replace Euro 5 in 2014, and the average CO2 emissions limit will fall to 95 g/km by 2020. Chinese 4 standards, similar to Euro 4, came into force in China in 2011 and the city of ­Beijing is planning to adopt Chinese 5. In the USA, corporate average fuel economy (CAFE) requirements for passenger cars will increase from 30,4 mpg to 37,8 mpg by 2016 and 50,6 mpg by 2025. Transceiver will help carmakers respond to changing new-car legislation in major markets worldwide, aiming to save fuel and reduce emissions.
To meet these increasingly stringent regulations, while electronic control units (ECU) become more complex and consume increasingly energy, carmakers are pursuing many ways to improve fuel efficiency. However, most of the ECUs are powered even in times, when their functions are not required. To be serious, many of the ECUs are needed quite rarely. This means, partial networking is a solution: All not required ECUs are going into sleep mode and can be awaked individually, when their function is really needed.
A consortium of carmakers and semiconductor manufacturers has pre-developed a specification for high-speed, low-power transceiver chips with additional partial wake-up functionality. These transceivers will be compliant to ISO 11898-2 and ISO 11898-5. The consortium has already submitted its specification to the International Standardization Organization (ISO), which will review the submitted document and publish it as ISO 11898-6 international standard. The ISO process for the development of international standards of the CAN partial networking specifications has already been started. As chairman of the consortia, C&S group has actively contributed to establish the requirements for CAN transceiver with selective wake-up functionalities. In the related ISO task force, C&S acts as the chief-editor in order to guarantee a smooth adopting process when converting the document into an ISO standard.

The first silicon, ...

Although the partial wake-up standard is under development, the first chipmakers have announced CAN transceiver chips with this functionality.
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Predictive driving awarded

Due to the combination of the Electronic Horizon sub-system and the AFFP pedal, drivers are assisted in anticipating the road ahead and are, therefore, able to drive more fuel

Continental (Germany) has received the ­ÖkoGlobe 2011 environmental prize in the category “Supplier Innovations”. The ­ÖkoGlobe is awarded by the DEVK insurance (Germany) and the ACV automobile club (Germany) in cooperation with the ÖkoGlobe ­Institute at the University of Duisburg-Essen (Germany). Due to the combination of the Continental’s Electronic Horizon and accelerator force feedback pedal (AFFP), drivers are assisted in anticipating the road ahead. This allows driving more fuel-efficient. In addition, this combination of hardware and software enhances driving safety as well as comfort. Unseen by the driver, the Electronic Horizon provides a digital preview of the prospective route for the other vehicle systems via the on-board CAN network, with information on both the vehicle (position, direction, speed) and the road ahead (type of road, speed limits and topographical information such as curve radii and gradients). In this way the Electronic Horizon has information available on things a driver cannot yet see around a curve or at the top of an incline. Accordingly, the AFFP uses this information for its advice to the driver. An example is that the pedal can alert the driver in good time to situations that are not even in sight – such as a tailback or a red light around the next bend. In urban motoring, the system can also issue discreet prompts that help the driver catch a series of traffic lights on green.

“We are delighted with this special award, because it rewards all our cross-divisional efforts with which we make driving even safer, eco-friendlier and more comfortable,” noted Helmut Matschi working with Continental. “Progress in safety and environmental protection in road transport are increasingly more often the result of intelligent networking innovations from various sectors. The usability of car systems plays a major role in our developments alongside the networking of different electronic systems.”

The combination of the two winning innovations from Continental shows, how much it takes in the development of new components and systems to attain a perfectly coordinated cooperation in different areas of automotive electronics. With the awarded concept it is possible to use navigation data to support other vehicle systems. The anticipatory data lets the system know what to expect up ahead on the road and passes important information on to other control units or the AFFP, which is the direct contact to the driver. It generates a haptic signal, which corresponds to the driving situation and helps the driver to adapt his driving style in accordance with what lies on the road ahead.

The awarded technologies can also be used by many other vehicle systems. Depending on the configuration level, the engine and transmission management system can auto-adjust for anticipatory driving thereby increasing energy efficiency. The electronic horizon makes for improved dynamic speed control, optimized curve warning systems and traffic sign recognition, as well as more efficient interaction between individual drive systems in hybrid and electric vehicles. The system is available in several different variants: It can either be integrated into a navigation system, function as a distinct control unit, or provide additional software for another control unit. The haptic signal of the AFFP can take the form of a light double-ticking to prompt the driver to shift to a more fuel-efficient gear, a counter-force, when the vehicle is dangerously tailing another vehicle, or vibrations to warn of an acute crash risk. As the signal comes directly to the foot of the driver, they can respond intuitively and are able to gain a feel for how to actively reduce consumption. Trials have shown that drivers recognize this type of signal quicker than optical or acoustic indicators.

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Device – human machine interfaces

Keyboards with CAN

Miunske (Germany) has developed a series of CAN-connectable keyboards. They are specially suited for commercial vehicles. The allowed operating voltage reaches from 9 V to 30 V. There are keyboards with four, six, or twelve elements each selectable as either switch or indicator. The products distinguish through a homogeneous illumination of the symbols. Furthermore multi-clor LEDs are used to offer a choice for symbol color for day- and nightlight. An integrated light sensor measures the intensity of the ambient light and intuitively adjusts the luminance of the symbols. The minimal and maximal light luminance is configurable. Also the operating voltage is measured. Optionally operating voltage and light intensity values can be transferred via CAN.
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HMI device for winter-service

Fiedler (Germany) has developed the FMS unit, which combines joystick and display functionality. The CAN-connectable unit is in particular suitable for winter-service vehicles. It can control any kind of add-on devices, e.g. “Streuer” and brushes. Besides the color display, the HMI device provides optionally a camera and a joystick. The software detects automatically the installed options and enables the related software modules.
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Safety I/O sub-system

Belden’s Lumberg Automation division (Germany) has developed safety I/O modules connected via the company’s LioN-Link field-bus system and linkable to CANopen and DeviceNet networks. The recently introduced output module (0942 UEM 612) fulfills protection class requirements IP67 and has four digital M12 slots with a higher limit on the output voltage permitting 2 A per line and 6 A in total. These outputs are designed for safety-related applications up to performance level D (as defined in the new Machinery Directive) making this I/O module particularly suitable for failsafe control of actuators or – following a complete switch-off of the 24‑V output power supply – reliable emergency off-functions.
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Device – actuators

IP65-rated BLDC motor with encoder

The APB42 brush-less DC (BLDC) motor by ­Nanotec servo drive integrates an incremental, magnetic encoder.

 Due to the high-energetic permanent magnets, electronically commutated servomotors such as these 3‑phase motors, are suitable for applications that require smooth operation and a long service life. Rotational speeds of up to 14 000  pm are possible.
The 42-mm size model of the servomotor series is IP65-rated. 

The use of an optical encoder in harsh environments is considered critical, as the optical measurements by means of photodiodes, which read the marking codes, can be faulty due to moisture or dust. Magnetic encoders are not only less expensive and smaller, they also utilize Hall sensors and are consequently less susceptible to dust, moisture and temperature fluctuations. That ensures precise positioning in rough industrial surroundings. The magnetic encoder converts the rotational movement of the motor coil into incremental square wave signals for rotational measurement. In doing so, 1 024 impulses per revolution are generated, resulting in (because of squaring) a resolution of 0,09°.
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The parameter settings take place by the NanoPro software, which does not require programming knowledge, or if the motor is used in a CAN environment, via NanoCAN or Codesys from 3S (Smart Software Solutions).

CANopen drive withstands splashing water

Animaticsʼ (USA) SM23165 MT-IP SmartMotor servo drive provides CANopen con­nectivity and comes in an IP65-rated enclosure. A IP67-version is available optionally. The sturdy design and thicker motor casing provides protection, durability, and resists cable stresses, meaning a longer motor life and less down time. The motion control systems are suitable for factory process using wash-down techniques or wet-processing environments which can benefit from the stand-alone linear interpolation. Typical applications for these servos include wafer processing, bottle capping, seal testing, pipe runners, lens grinding, polishing operations, lap grinding machines, powder coating, and glue dispending. The device features mil-style connectors and it is equipped with CANopen run and error LEDs. The IP-rating of the housing provides protection against dust and ingress of liquid (from any angle). The device can withstand splashing water, oil or food debris as well as rainy conditions and conditions with high levels of humidity and condensation.
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Solar power does not have a long shelf life

Storing power is complicated and expensive, but often, especially far away from the regular power grids there is no way around large batteries for grid-independent electricity consumers. It would make more sense to use the electricity when it is generated. This becomes possible with the help of a smart energy management system.
For fruits, cereals and leguminous plants such as oranges, wheat, beans and olives to grow in hot and dry climates, they must be irrigated regularly. And often the water used comes from deep wells. In Egypt, many farmers currently use diesel generators to water their fields. A model project in Upper Egypt, in Wadi El Natrun, shows that other methods are possible. Here, a photovoltaic stand-alone system takes care of irrigating a wheat field. Concentrator photovoltaic system (CPV) modules – which, due to their higher degree of effectiveness and their particular construction, require far less space than traditional PV modules – supply the energy, while Fresnel lenses concentrate the rays of the sun onto pinhead-sized multi-junction solar cells. With the aid of a tracking motor, the CPV cells, which are attached to a pillar, follow the sun precisely to achieve an optimized yield of solar light. They supply the energy for a submersible pump that pumps the water up from a well that is 105  ft deep and for a small desalination unit that satisfies farmers’ potable water requirements. The CPV cells also supply the energy for the PV-module trackers, the monitoring and control system and an air-conditioning unit that cools the utility room of the facility.
In order to make the complete system as inexpensive as possible, the developers largely did without expensive batteries for the intermediate storage of the energy gained from the solar cells. “Where there is no public power grid, the PV systems currently operate cost-effectively, due to their low operating costs. The only problems are posed by the high initial costs of the investment, in which the batteries play a substantial role,“ explained Jakob Wachtel from the Fraunhofer Institute for Solar Energy Systems ISE (Germany). “By immediately using the largest share of the energy that is generated we can save on expensive storage media capacities,“ adds his colleague, Alexander Schies. A sophisticated energy management system monitors the generation of energy and ensures that it immediately goes where it is needed at the moment, such as the submersible pump to fill up the water reservoir, the irrigation pump when it is time to irrigate the field or the desalination unit.
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Business CANopen-EDS in XML - French connection 6
Microcontrol - Turck and MTX interest 23
Product portfolio 38
Elektor-book: CAN project 51
Semiconductor Partial networking reduces CO2 emissions 8
Dedicated for smart metering 10
Designing a CAN-to-UART bridge 16
Development tower for automotive electronics 53
Knowledge Minimum distance between CAN nodes 12
Application Predictive driving awarded 18
System-on-Chip for driver assistance systems 20
Eyetracker warns against drowsiness 21
Electro-mobility: Fast-tracking innovation 26
Berkeley students compete in the World Solar Challenge 31
Energy-efficient hitch control 36
CANopen PLC in wind power system 42
CANopen interface module for wind power devices 46
Handling difficult loads: From timber to steel 48
Stacker with sit-on operator and reach mast 49
Solar power does not have a long shelf life 52
Inspection systems for LCD- and touch panel production 54
Device With GPS pager - After-market CAN modules 19
Hydraulic devices - RAID system 22
Robust drives - Panel-PC 24
Tape-actuated position sensor - Bearing-less encoders 25
Sensors, inclinometers, and encoders 32
Electrical drives and motion controllers 40
CAN trainings kit - CAN education system 57
GSM/GPRS device - PCIe - Supporting UEFI 50
Keyboards - Winter-service HMI - Safety I/O sub-system 51
Software/Tool Developing predictive driver assistance functions 31
CANopen protocol stack 53
Isobus New Isobus conformance test plan goes west - Certificate received 34

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